Portable AC Unit Panels Precision Engineered Solutions
Custom-manufactured portable air conditioner panels with superior durability, precise tolerances, and seamless integration for global HVAC brands.
Advanced Portable AC Panel Manufacturing
HVACore specializes in manufacturing high-precision portable air conditioner panels that combine aesthetic appeal with functional excellence. Our panels are engineered to withstand varying environmental conditions while maintaining optimal performance.
Complete AC Unit Assembly
Fully integrated portable air conditioner with precision-molded panels and components
Modular Control Panel
Advanced control interface with customizable button layouts and display integration
Panel Features & Benefits
Engineered for durability, precision, and seamless integration into portable AC systems worldwide.
Thermal Resistance
Engineered with high-temperature resistant materials to withstand continuous operation and thermal cycling without deformation or degradation.
Impact Durability
Impact-tested panels that resist cracking and maintain structural integrity during transportation and everyday use.
Custom Finishes
Multiple surface finishing options including painting, metal brushing, electroplating, and texture applications for brand differentiation.
Precision Molding
Advanced injection molding with automated quality control ensuring consistent dimensional accuracy and perfect component fit.
UV Stability
UV-resistant materials and coatings prevent color fading and material degradation in outdoor and high-light environments.
Easy Assembly
Designed for efficient assembly with precise mounting points, snap-fit connections, and integrated cable management solutions.
Technical Specifications
Comprehensive specifications for professional portable AC panel manufacturing.
Material Properties
Primary Materials
- • ABS (Acrylonitrile Butadiene Styrene)
- • PC (Polycarbonate) for high-temperature applications
- • PP (Polypropylene) for chemical resistance
- • PC/ABS blends for enhanced properties
Temperature Range
- • Operating: -20°C to +80°C
- • Short-term exposure: up to +120°C
- • Glass transition temperature: varies by material
Mechanical Properties
- • Tensile strength: 20-70 MPa
- • Impact resistance: 5-50 kJ/m²
- • Flexural modulus: 1.8-2.8 GPa
Manufacturing Tolerances
Dimensional Accuracy
- • Linear dimensions: ±0.1mm
- • Wall thickness: ±0.05mm
- • Angular tolerance: ±0.5°
- • Surface finish: Ra 0.8-3.2 μm
Quality Standards
- • ISO 9001 certified manufacturing
- • ISO 13485 for enhanced quality systems
Testing Procedures
- • Thermal cycling validation
- • Dimensional inspection (CMM)
- • Visual quality assessment
Manufacturing Process
From design to delivery, our comprehensive manufacturing process ensures quality and precision.
Design Analysis
DFM analysis and design optimization by our 8 expert mold engineers to ensure manufacturability and cost-effectiveness.
Mold Development
Precision mold manufacturing with advanced CNC machining and EDM technology for optimal part quality and consistency.
Production
Automated injection molding on 12 production lines with real-time quality monitoring and process control.
Quality Assurance
Comprehensive testing and inspection by QC personnel with 20+ years experience ensuring every part meets specifications.
Applications & Use Cases
Versatile panel solutions for diverse portable AC applications across residential, commercial, and industrial sectors.
Residential Units
Aesthetic panels for home portable AC units with focus on quiet operation, energy efficiency, and modern design integration.
- • Noise reduction features
- • Energy-efficient designs
- • Modern aesthetic appeal
- • Easy maintenance access
Commercial Systems
Heavy-duty panels for commercial portable AC units designed for continuous operation and professional environments.
- • Enhanced durability
- • Professional appearance
- • Continuous operation capability
- • Advanced filtration access
Industrial Applications
Rugged panels for industrial portable cooling systems with enhanced chemical resistance and extreme temperature tolerance.
- • Chemical resistance
- • Extreme temperature tolerance
- • Heavy-duty construction
- • Specialized mounting options
Customization Options
Tailored solutions to meet your specific brand requirements and functional needs.
Design Flexibility
Color Matching
Custom color development to match your brand guidelines with Pantone color matching and color stability testing.
Surface Textures
Multiple texture options including smooth, matte, textured, or custom patterns for enhanced aesthetics and functionality.
Logo Integration
Molded-in logos, laser etching, or pad printing options for permanent brand identification without additional assembly.
Functional Features
Custom mounting points, cable management, ventilation patterns, and integrated components for enhanced functionality.
Ready to Start Your Project?
Get a custom quote for your portable AC panel requirements. Our team of experts is ready to help bring your design to life with precision manufacturing and quality assurance.